Goob,
Inserts: Really for the size and weight and material you will be dealing with, the insert sleeves (Bushings) are unneeded, BUT take a look at the pics and consider some options.
1st pic:
Bolts: See how the top bolt has a section of smooth shank? (It’s not all threads for the nut like the second bolt is.) Once you know your width of combined wood, get bolts (A bolt) with enough smooth shank so that the pivot action (Wood) is happening on that smooth metal, NOT like the second bolt that would act as a file and chew away and loosen your wood. The insert sleeve (Bushing) that you don’t really need would have the smooth shank turning against metal, so it’s one step nicer, but when you are all done building it, you can look at it and say “Hell, I’ll cut a piece of a pen or something and insert it!” and do the same thing. (But you don’t even need it.)
Washers: That is a fender washer pictured, not a Gibson <rimshot> .
You might want one of those against the wood on each side. You can have smaller washers behind it, but you might want something bigger like that (They have medium ones that are nice too) giving good (Larger area of) support, and kind of protecting the hole in the wood. Imagine if the nut on the bolt was rubbing against the hole in the wood and chewing it up. Now imagine that washer blocking the nut from doing just that. (Also, get washers with the hole as close to the bolt size as possible. These little tight tolerances add up. If the washer hole is too big, it will be sagging down and there might be uneven pressure, and it could be a little clanky even. I don't know exactly how you intend to build yours, but you might (Or likely, or obviously will) want some fender washers acting as spacers between the wood pieces, but also so it's metal on metal smooth (Less friction) in that movement.
Pins: If you want to build it “right” and save yourself hassle, get (or make) a Clevis pin (The 3rd “Bolt” in the picture”) for your pivot point (Or use them where ever is clever too). See, when you have the pivoting action of the boom going up and down, it will loosen up the nut and piss you off to no end. With a pin (And a Cotter pin, the other pin that passes through it- 4th in the picture) and enough washers to make it tight, once you wrestle the cotter pin through the hole, then that bad boy is locked in place like it should be, and you don’t have to mess with it ever again. (It’s worth the hassle.)
You can buy Clevis pins with multiple holes in them, but if you have a drill press, or know someone that does, then you can just mark off on a regular bolt shank (Once the bolt is through the wood and you see the length you need plus a little extra), then hacksaw the threads off (if you want) and drill a hole through the bolt for the cotter pin. (I do this now because A: I want stuff tight and right. B: The Clevis pins are a rip off at like 2 or 3 bucks a piece! (I need like 50 of them right now, so their price is prohibitive for me, BUT I can drill through a 30 cent bolt and do the same damn thing -and Clevis can go get F’ed!)
The Wing Nut: (Bottom of the picture.) If you HAVE TO use a bolt at the pivot point, then at least get a wing nut for it so that it’s easy to tighten all the time.
2nd pic:
See how I COULD HAVE used a bolt going through there at the pivot?
Instead I cut a bolt to about the length I wanted and drilled a hole in it, then fought washers into place (Like spacers) between the pipe and the "Pivot fork" and used a cotter pin. It’s solid (no side to side slack), and I don’t have to constantly tighten a wing nut there.
Before you start: It can seriously help if you draw your design out 1st. I do it because I need to SEE stuff, or I will make it backwards (No kidding), but it also just helps me understand stuff, and get things closer to the best I can make it the 1st time around. (Remember, you need a plan for the best way to do the head, the best way to attach some counter weight, and the best way it attaches to a stand or tripod, AND the pivot. Drawing each of them 1st will help work things out up front.)
-Thanks-